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Turnkey Success: High-Capacity Results at Jefferson Quarry
The Challenge
Georgia Stone Products needed to ensure the success of multiple large-scale plant projects, including their latest at Jefferson Quarry.
The company required a reliable, turnkey approach to plant construction that could handle the complexities of site design, product versatility, and operational efficiency while positioning the company for significant growth in a competitive market.
Equipment- Construction Management
- TeleStacker® Conveyor
The Solution
Georgia Stone partnered with Superior Industries to execute a series of turnkey plant projects, including the Jefferson Quarry. Superior provided comprehensive services from site preparation to final product output, focusing on plant optimization, safety, and product versatility.
The Jefferson Quarry, a two-phase project, was designed to exceed capacity expectations and included customized solutions such as advanced crushing circuits, optimized material flow, and high-capacity stockpiling with Superior’s TeleStacker® Conveyors.
With Superior’s expertise, we were able to engineer additional product versatility solutions into the new facility, allowing us to perfectly balance our inventory.
The Results
The turnkey approach at Jefferson Quarry delivered exceptional results, with the plant exceeding capacity expectations by over 100 tons per hour and serving more than one million tons annually.
The plant’s design allows for surges up to 2.5 million tons per year, ensuring long-term scalability. Georgia Stone achieved a seamless startup, efficient traffic flow, and significant reductions in material handling, all contributing to enhanced profitability and customer satisfaction.
The strong partnership between Georgia Stone and Superior Industries has led to continuous improvement with each project, establishing a foundation for ongoing success.
On-Demand Learning for Aggregate Producers
With seasoned operators retiring and fresh faces joining the crew, OptimizeU delivers interactive, on-demand training in crushing, screening, washing, and conveying—accelerating learning and supporting your path to consistent production.
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