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Less Time, More Tonnage: Discover Daanen & Janssen's Solution to Production Challenges
The Challenge
Daanen & Janssen, Inc. faced production capacity challenges with an older, less efficient crusher plant. The existing setup operated for 20 hours a day and consisted of a smaller 300-horsepower cone and dual king roll crushers, making it a cumbersome and costly operation.
Increasing production demands and stringent noise regulations necessitated a more efficient solution that could operate within tighter time
Equipment- Guardian® Screen
- P400 Patriot® Cone
- Tandem 7x20 Guardian® Screen Plant
The Solution
In collaboration with Superior Industries and their dealer, Rock Machinery, Daanen & Janssen, Inc. utilized a new Superior Portable Plant consisting of a Tandem 7203 Guardian Screen Plant; a P400 Patriot Rear Feed Side Discharge Plant; and two PowerStacker® Conveyors.
This compact yet powerful solution met their needs for adaptability and mobility. The plant's design allowed for quick setups and teardowns, critical in contract crushing scenarios where moving between sites swiftly is crucial.
The Results
Daanen & Janssen, Inc. increased output by approximately 100 tons per hour, while reducing daily runtime from about 20 hours to under 14 hours. The operation now crushes more material with a single cone, significantly improving fuel efficiency compared to its previous multi-crusher spread.
This capability allowed Daanen & Janssen, Inc. to maximize uptime and efficiency, proving the plant’s effectiveness in a competitive contract crushing market and paving the way for further geographic and market expansion.
On-Demand Learning for Aggregate Producers
With seasoned operators retiring and fresh faces joining the crew, OptimizeU delivers interactive, on-demand training in crushing, screening, washing, and conveying—accelerating learning and supporting your path to consistent production.
More Success Stories
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