Hold the Line
Belting is the most expensive component of a conveying system. Superior’s Self-Aligning Idlers ensure that your conveyor belts stay on track, minimizing the chance of severe belt damage.
Concave in shape, the idler’s side guide rollers restrain the belt from running up and over the conveyor. In order to lessen the wear on the belt, the side guide rollers are made with high-grade HDPE that reduces the friction between the idler and belt.
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Models
Advantages
Troughing Idler
Short sentence describing the ideal applications for a troughing idler.
Troughing Idler
Short sentence describing the ideal applications for a troughing idler.
Troughing Idler
Short sentence describing the ideal applications for a troughing idler.
Troughing Idler
Short sentence describing the ideal applications for a troughing idler.
The Next Generation Idlers
After decades of field testing and refinement, the next generation of idlers is here.
Superior just completed the biggest idler redesign of your lifetime. Millions have been invested in automated and modern manufacturing.
Reduce maintenance, reduce failure, and protect the belt. Get Superior-built steel idlers made to size for your specific application.
Videos
Overhead view of 3055 Liberty Jaw crushing boulders
Overhead view of 3055 Liberty Jaw crushing boulders
Overhead view of 3055 Liberty Jaw crushing boulders
Liberty Jaw Models & Specifications
Standard Specifications
| Model | Weight | Feed Opening | CSS | Capacity | Speed | Max Feed Size | Power | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| kg | lbs | mm x mm | in x in | mm | in | mtph | stph | rpm | mm | in | kW | hp | |
| 2155B | 16,500 | 36,400 | 530 x 1,400 | 21 x 55 | 40–130 | 1.6"–5.1" | 90–400 | 100–440 | 280 | 427 | 16.8" | 110 | 150 |
| 2636B | 14,050 | 31,000 | 650 x 900 | 26 x 36 | 60–160 | 2.4"–6.3" | 110–360 | 120–396 | 300 | 528 | 20.8" | 75 | 100 |
| 3042B | 15,700 | 34,600 | 750 x 1,070 | 30 x 42 | 70–200 | 2.75"–8" | 150–500 | 165–550 | 280 | 610 | 24.0" | 110 | 150 |
| 3343B | 22,300 | 49,200 | 830 x 1,100 | 33 x 43 | 80–200 | 3.2"–8" | 180–620 | 200–680 | 270 | 671 | 26.4" | 110 | 150 |
| 3055B | 26,950 | 59,000 | 760 x 1,400 | 30 x 55 | 70–200 | 2.75"–8" | 240–780 | 265–855 | 260 | 610 | 24.0" | 160 | 200 |
| 3455B | 31,500 | 69,445 | 860 x 1,400 | 34 x 55 | 100–200 | 4"–8" | 320–800 | 353–880 | 250 | 691 | 27.2" | 160 | 200 |
| 3448B | 28,000 | 62,000 | 860 x 1,220 | 34 x 48 | 70–200 | 2.75"–8" | 170–560 | 185–615 | 250 | 691 | 27.2" | 160 | 200 |
| 4051B | 42,000 | 92,600 | 1,010 x 1,300 | 40 x 51 | 100–200 | 4"–8" | 290–880 | 320–970 | 230 | 813 | 32.0" | 160 | 200 |
| 4655B | 52,500 | 115,800 | 1,160 x 1,400 | 46 x 55 | 150–250 | 6"–10" | 400–900 | 440–990 | 230 | 935 | 36.8" | 200 | 300 |
| 5165B | 71,250 | 157,100 | 1,290 x 1,650 | 51 x 65 | 150–270 | 6"–10.5" | 550–1,100 | 605–1,210 | 220 | 1,036 | 40.8" | 250 | 350 |
| 6080B | 135,000 | 297,000 | 1,525 x 2,030 | 60 x 80 | 200–300 | 8"–12" | 700–1,450 | 770–1,595 | 200 | 1,219 | 48.0" | 400 | 500 |
Gradation / Percent Passing
| Size of Material | Percent Passing for a Given Closed Side Setting - Average Feed Material (12-14 Work Index) | |||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| in | mm | 1.5" (38mm) | 2" (50mm) | 2.5" (63mm) | 3" (76mm) | 3.5" (88mm) | 4" (101mm) | 5" (127mm) | 6" (152mm) | 7" (177mm) | 8" (203mm) | 10" (254mm) | 11" (279mm) | 12" (304mm) |
| 18 | 457 | 100% | 100% | |||||||||||
| 16 | 406 | 100% | 98 | 94 | ||||||||||
| 14 | 355 | 98 | 90 | 83 | ||||||||||
| 12 | 304 | 100% | 84 | 77 | 70 | |||||||||
| 10 | 254 | 100% | 100% | 88 | 70 | 64 | 58 | |||||||
| 8 | 203 | 100% | 94 | 80 | 70 | 56 | 51 | 47 | ||||||
| 7 | 177 | 94 | 82 | 70 | 61 | 49 | 45 | 41 | ||||||
| 6 | 152 | 100% | 100% | 82 | 70 | 60 | 53 | 42 | 38 | 35 | ||||
| 5 | 127 | 100% | 99 | 87 | 70 | 58 | 50 | 44 | 35 | 32 | 29 | |||
| 4 | 101 | 100% | 100% | 92 | 80 | 70 | 56 | 47 | 40 | 35 | 28 | 25 | 23 | |
| 3 | 76 | 100% | 95 | 83 | 70 | 60 | 53 | 42 | 35 | 30 | 27 | 21 | 19 | 18 |
| 2.5 | 63 | 95 | 85 | 70 | 59 | 50 | 44 | 35 | 29 | 25 | 22 | 18 | 16 | 15 |
| 2 | 50 | 85 | 70 | 57 | 48 | 40 | 35 | 28 | 24 | 20 | 18 | 14 | 13 | 12 |
| 1.5 | 38 | 69 | 52 | 42 | 35 | 30 | 26 | 21 | 18 | 15 | 14 | 11 | 10 | 9 |
| 1 | 25 | 44 | 34 | 28 | 23 | 20 | 17 | 14 | 12 | 10 | 9 | 7 | 7 | 6 |
| 0.75 | 19 | 32 | 25 | 21 | 18 | 15 | 13 | 11 | 9 | 8 | 7 | 5 | 5 | 5 |
| 0.5 | 12 | 22 | 18 | 15 | 12 | 10 | 9 | 7 | 6 | 5 | 5 | 4 | 4 | 3 |
| 0.25 | 6 | 12 | 10 | 8 | 6 | 5 | 5 | 4 | 3 | 3 | 2 | 2 | 2 | 1 |
Real Stories, Proven Performance
Downloads
The Standard for Stockpiling
Producers around the world rely on the TeleStacker Conveyor to build bigger, cleaner, and more consistent stockpiles. The portable telescoping radial stacker is engineered for precise material placement and fully automated pile building that maximizes storage and minimizes rehandling. When uptime and accuracy matter, this machine has earned its reputation for doing both.
Designed, manufactured, and supported by Superior and its team of dealers, the TeleStacker Conveyor combines proven engineering with field-tested controls and components that last. From dry bulk terminals to rugged quarries, it delivers smooth operation, minimal segregation, and stockpiles that stand tall, because you’re running the best-built conveyor in the world.
Models
FD Axle
Hydraulic fold-down axles shift the conveyor from highway travel to radial operation in seconds for true road portability. [Patented]
XTP Swing Axle
Axle arrangement manually swings from inline highway mode to radial mode and radially travels on concrete runway.
Pit Portable Axle
Non-road portable arrangement in which axles pin between transport and radial positions for quick in-pit moves.
Advantages
Anti-Segregation Stacking
Automated radial/telescoping patterns keep fines and coarse where they belong, maintaining in-spec gradations and avoiding penalty deductions.
Bigger Piles, Same Footprint
Replaces flat-top stockpiles with a true trapezoid that backfills the rear of the pile, delivering up to 30% more tons on the same pad.
PilePro® Automation Control
In-house engineering means faster support and no third-party reliance — simple setup, self-diagnostics, and smart reminders keep production running and crews confident.
FB® Undercarriage Stability
A wide, fully braced undercarriage resists tipping and sway on uneven pads, improving operator safety and keeping piles uniform. [Patented]
Let the Pile Build Itself
At Fred Weber’s Colorado site, automation takes over once the TeleStacker Conveyor's start their cycle. Each unit runs a preprogrammed pattern to build uniform, desegregated piles with no extra supervision.
Operators set it once, walk away, and come back to perfect stockpiles at the end of the shift. It's proof that well-designed automation can move more tons with less touch.
Where to BuyVideos
See how the FD Axle speeds up setup and teardown, allowing for mobility and flexibility to move from site to site with less downtime.
See how the XTP Swing Axle simplifies repositioning and transport, giving TeleStacker Conveyors faster moves, smoother transitions, and more time on the pile.
Hear from one of Superior's brightest on how PilePro Automation™ builds precise, repeatable piles.
Real Stories, Proven Performance
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