Superior Telestacker® Conveyor Automation Made Easier To Use

Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems is thrilled to announce the launch of version 14.0 of its TeleStacker Conveyor PilePro™ Automation program. This latest edition brings significant enhancements to user interface and functionality.

Among the notable changes is the introduction of an updated touch screen boasting a higher resolution to enhance visibility in outdoor settings. Additionally, the screen’s protective housing has been fortified to withstand fluctuations in temperature more effectively, ensuring great performance in various conditions.

Also new, each screen is now loaded with an on-demand view of the owner’s manual. A PDF viewer provides screen-specific instructions from the owner’s manual for each step in the automation user experience.

The upgraded technology applies to all new TeleStacker Conveyors effective March 1, 2024. Owners and operators can upgrade their existing conveyors and should contact their local dealer or Superior’s Aftermarket Parts department directly at [email protected] for more information.

Superior Unveils Enhanced Conveyor Idler For Unrivaled Longevity

press-release Zach holding redesigned idler

Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems, proudly announces the most significant redesign to conveyor idlers in decades. This update is backed by a substantial $4.5 million investment in cutting-edge idler manufacturing equipment at its American production locations.

According to Superior Industries, a uniquely vertically-integrated manufacturer of conveying equipment and components, these are the key innovations of the new idler design:

Ironclad Weld Joint at Tube to End Disc

  • Flush end disc prevents material entrapment between roll and frame.
  • Weld bead is securely housed within the roll’s structure, ensuring added durability.
  • Modern, robotic welding for greater weld penetration and extreme consistency.

Revamped Designs of Idler Bearing Seals

  • A decade of rigorous testing results in an unmatched bearing protection system.
  • Lifespan of standard bearing seals surpasses all other models tested.
  • Premium Titanium® Seal provides extended longevity for demanding applications.

Major Upgrade to Idler Manufacturing

  • Improving industry-leading pace, Superior achieves new heights in manufacturing speed.
  • Manufacturing production rate of standard and custom idlers sees 35% increase.
  • Integration of robotic manufacturing ensures a level of consistency previously unseen.

“Tens of thousands of Superior idlers are installed on our own conveyors every year, so roll performance really, really matters,” emphasizes Jason Adams, president of Superior. “The new idler exceeds our own high performance standards and we’re excited for other conveyor owners and operators to benefit from this upgrade.”

Superior invites industry stakeholders to explore their new advancements in conveyor idler technology. For more information, please visit superior-ind.com/idlers.

Best-Performing Idler Bearing Seal Showcased at CONEXPO

press-release Titanium Idler Seals

Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems, exhibited the industry’s most modern, longest-lasting conveyor idler bearing seal when it showed off its Titanium™ Seal at CONEXPO-CON/AGG.

Several years ago, Superior’s engineers started a project to improve the manufacturer’s standard idler seal. Today, the standard idler seal is new and improved, but a premium seal design was also discovered along the way. It’s achieving supreme performance in some of the grittiest, wettest, most troublesome idler applications.

“Design analysis for dozens of iterations were performed in our lab and some of those drafts graduated to real world settings within various quarries and pits,” says Mary Erholtz, Superior’s vice president of marketing and conveying product manager. “When we tallied the scores, it was obvious that our Titanium Seal lasted longer than any other prototype or competitor bearing seal we tested.”

After three years on the market, Superior’s Titanium Seal is earning a reputation for improving conveyor roller service life by as much as 40%. However, that data is still growing — says Superior — as many of the first installations of Titanium Seals are still performing well.

Availability is optional for all of Superior’s CEMA C, D, and E steel idlers, Moxie® Rolls, rubber return and impact rolls, self-aligning idlers, and Urathon® Return Rolls. The configuration of the Titanium Idler Bearing Seal, specially designed to reduce the penetration of fugitive moisture and fines, is patented.

Brand-New Skirting System Controls Conveyor Dust Emissions

press-release skirting systems

Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems, recently completed development of a brand new Modular Skirting System. The easy to install accessory controls dust and prevents spillage within conveyor load and transfer zones.

“Our crews visit and collect data from thousands of conveyor systems each year and we figure about half of them would benefit from material containment components,” says Paul D. Schmidgall, chief engineer in Superior’s conveyor components division. “That’s one out of every two conveyors spilling valuable material, spewing harmful dust, and creating unsafe work environments.”

The new Skirting System retrofits to any brand of existing structure with little or no field fabrication. Two sets of adjustable legs aid in this universal installation. Additionally, easy to adjust clamping mechanisms are used in place of nuts and bolts to hold skirtboard rubber tight against the belt. An optional stilling zone is available to accelerate the settling of dust while material is moving inside the system.

Superior’s Modular Skirting System is sold in 5-foot (1.5m) sections for conveyor belt widths up to 72-inches (1,728mm). Along with 250-tons of other products, this new Skirting System will be shown in Silver Lot booth #5006 at CONEXPO-CON/AGG 2023.

Updates To Belt Cleaners Will Reduce Maintenance Time

press-release Superior Belt Cleaner

Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems, made some tweaks to its Exterra® Conveyor Belt Cleaners, which will reduce time required to maintain the popular scraping systems.

First, a new fast-acting click tensioner is available for the primary and secondary models. After installation, operators simply twist the tensioning unit for a prescribed number of times to set proper force. Click count instructions are conveniently labeled on the aluminum housing that protects the springs.

Second, Superior’s SFL scraper models are now manufactured with a special extruded tube. It’s designed to house the patented springs and seal them from fugitive material. The abbreviation SFL means “Set for Life”. Exterra Belt Cleaners with this SFL option require tensioning just once at the time of installation. Accurate tension is maintained automatically — with no required maintenance — for the entire life of the blade.

Third, Superior’s conveyor components engineers recently completed lab and field testing on a proprietary new mix of polyurethane, which is poured into molds to form the blades. This longer-lasting material is also more flexible, which endures beating from belt splices and wears more effectively. All blades are developed in-house by Superior.

There are several models of Exterra Belt Scrapers in both aggregate and mine duty constructions. Blade widths are available up to 102-inches (2,590mm). Along with 250-tons of other products, Superior’s complete line of Exterra Belt Cleaners will be shown in Silver Lot booth #5006 at CONEXPO-CON/AGG 2023.

Superior Plans For 250-Tons of Display Product At CONEXPO-CON/AGG

Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems, is planning to showcase more than 250-tons of its products at CONEXPO-CON/AGG 2023. At least eight of the products will be brand-new and revealed for the first time at the show next spring in Las Vegas, Nevada.

For previous CONEXPO-CON/AGG attendees, Superior wants you to know about its new booth location for the 2023 edition of the show. The manufacturer is relocating from inside Central Hall to outside in the Silver Lot.

“Inside is climate-controlled and comfortable, but our equipment and our people were born to be in the great outdoors!” says Corey Poppe, Superior’s communications manager. “In addition to our massive display of equipment, we’re incorporating lots of fun elements that only work in the open air. Things like 20,000 square feet of artificial turf, grilling and grill giveaways, laid back patio-style seating, and maybe we’ll even roast a few marshmallows!”

Here’s a brief preview of some of the products Superior plans to showcase:

Expanded Cone Crusher Portfolio

Two brand-new cone models will be introduced and be shown alongside Superior’s trusted Patriot® Bushing Cone. First, the Dakota™ Bearing Cone, which will earn credibility for its efficient use of horsepower per ton, a straightforward lubrication system, and a wide range of liner profiles. The other new cone crusher will be called the Endeavor™ Spider Bushing Cone. Operationally, it’s an uncomplicated design that accepts a wide range of feed sizes with an adjustable stroke for fine tuning. Superior also plans to display its Liberty® Jaw, Valor® VSI, and Sentry® HSI crushers.

New Portable Plant Utilized in RecyclingDownload Picture

Designed to process in recycle applications, Superior’s says its brand-new Portable Sentry® HSI Closed Circuit Plant will get plenty of attention under the Vegas sun. It’s equipped with a patent pending recirculating conveyor, which centralizes the crusher feed for full utilization and extended wear life of the HSI’s blow bars. Other highlights include application-specific grizzly configurations, interchangeable cross conveyors, and screen media below the grizzly section.

New Quick to Erect Modular Wash PlantDownload Picture

According to Superior, its increasingly broad portfolio of Fusion® Modular Platforms are a good match for aggregate producers seeking semi-static plants that are easy to install and maintain with a more economical price tag than portable plants or design-build projects. On display, the company plans to erect a 8×20, 3-deck Guardian® Horizontal Wet Screen Fusion Platform with an Aggredry® Dewatering Screen attached to one of the discharge points.

Telescopic Stacker Builds 200,000-Ton StockpilesDownload Picture

In 2023, it will mark the eighth time Superior will display its famed TeleStacker® Conveyor at CONEXPO-CON/AGG — and each show there is new technology to showcase and new success stories to share. With radial travel, variable height and a telescopic conveyor, TeleStacker Conveyors stockpile material in a way that overcomes material segregation. This show, Superior will display a 42” x 170’ XTP Swing Axle model with a working automation panel that visitors can interact with in the booth.

Conveyor Components to Reduce Maintenance DutiesDownload Picture

Once again, Superior will display a wide variety of its own conveyor components. In fact, the manufacturer is planning to show more than three dozen individual idlers, pulleys, scrapers, and other conveyor accessories. New products include a redesigned line of Exterra® Belt Cleaners with some brand-new options, a modular Load Zone Skirting System for dust and spillage control, and unique Application-Specific Idler Bearing Seals for longer-lasting idlers in demanding conditions.

Superior Industries booth will be located in the Silver Lot, right inside what’s traditionally been known as the main entrance to the show. The booth number is S-5006. In the coming days, a set of web pages dedicated to presenting Superior’s experience at CONEPXO-CON/AGG.

Industry Veteran Pedro Kelley Joins Sales Team At Superior Industries

press-release Pedro Kelley headshot
Pedro Kelley headshot Superior Industries

Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems, is excited to announce the addition of Pedro Kelley to its sales team in Latin America. There, Kelley will be responsible for developing new dealers, distributors and agents to represent the manufacturer’s crushing, screening, washing and conveying equipment.

“It’s a blessing that we’re going to get to work alongside Pedro going forward,” says Jeff Gray, Superior’s international sales director. “He’ll be an awesome advocate and resource for our customers since two of his greatest skills include relationship building and operational analysis inside quarry and mining operations.”

Kelley comes to Superior after spending most of his professional career at Grupo Tracsa, a well-known machinery supplier to mining and aggregates industries throughout Mexico. He held numerous positions during his 25-year career there including director of crushing and screening, general director of operations, mining and aggregate manager, and branch manager. Kelley earned a degree in marketing and business administration from the Jesuit University of Guadalajara (ITESO).

Alongside his wife and their three teenage daughters, Kelley makes his home in Guadalajara, Mexico. Those looking to connect with him can reach out at [email protected]

Superior Teams With Ault Equipment From Central To Atlantic Canada

press-release Ault Equipment

Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems, is excited to announce a new full-line dealer partnership with Ault Equipment. The Waterloo, Québec-based dealer now exclusively represents Superior’s crushing, screening, washing and conveying equipment in Ontario, Québec, Newfoundland and Labrador, New Brunswick, Nova Scotia, and Prince Edward Island.

“We’re honored to get to work with this well-connected, forward-thinking company,” says Scott Gulan, Superior’s equipment sales manager. “The team at Ault partners with their customers so personally and we’re excited to unite our employees to benefit Canada’s aggregate producers.”

As a full-line dealer, Ault Equipment will sell, service and support Superior’s crushing, screening, washing and conveying equipment and parts. The manufacturer’s diverse product portfolio includes jaw, cone, HSI and VSI crushers; horizontal, inclined and grizzly feeding vibratory equipment; scrubbing, classifying, washing and dewatering solutions; plus unloading, transferring and stacking conveyors including Superior’s famous TeleStacker® Conveyor.

For more than 15 years, Ault has provided customers with state-of-the-art equipment and the fastest, most efficient service possible. During that time, they have grown into one of North America’s best-performing equipment suppliers. AULT has facilities across Ontario, Quebec and the Maritimes to support customers with rapid parts and service.

Maverick Environmental Equipment Is New Superior Dealer In Ohio

press-release Maverick EE


Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems, is excited to announce a new dealer partnership with Maverick Environmental Equipment in Ohio.

“The team at Maverick comes to work everyday with lots of energy, high enthusiasm, and spirited passion for the success of customers,” says Brad Osebold, Superior’s sales manager throughout the Great Lakes region. “The cultures of our two companies — including a strong distaste for corporate bureaucracy — align well and I’m excited for producers in Ohio to take advantage of this new alliance.”

Throughout Ohio, Maverick Environmental Equipment will sell, service and support Superior’s crushing, screening, washing and conveying equipment and parts. The manufacturer’s diverse product portfolio includes jaw, cone, HSI and VSI crushers; horizontal, inclined and grizzly feeding vibratory equipment; scrubbing, classifying, washing and dewatering solutions; plus unloading, transferring and stacking conveyors including Superior’s famous TeleStacker® Conveyor.

Established in 2016, Maverick Environmental Equipment evolved from a group of men and women who have been dedicated to aggregate processing for more than two decades. In Ohio, stock equipment, parts inventory, and skilled teams of mobile service technicians are based in Newbury and Breman, Ohio.

James River Equipment Is Latest Full-Line Superior Dealer

press-release James River Equipment


Morris, Minn. – Superior Industries, Inc., a US-based manufacturer and global supplier of bulk material processing and handling systems, is excited to announce a new dealer partnership with James River Equipment throughout the US states of North Carolina, South Carolina and Virginia.

James River Equipment will offer, service, and support Superior’s full line of crushing equipment, conveyors, horizontal and inclined vibratory screens, and solutions for washing, classifying, scrubbing and dewatering. The companies will work together to tailor designs to each customer in stationary, modular, or portable applications.

“We have so much in common with James River and that’s going to make this partnership such a valuable resource for the region’s aggregate producers,” says Scott Gulan, Superior’s equipment sales manager. “We’re excited to visit all the quarries in the area and introduce our relentlessly supported processing and handling equipment.”

The new venture will showcase all of the similarities and qualities the two companies share. From exceptional customer service to investment in employees, Superior says it’s adding another quality full-line dealer to its network of top-of-the-line aggregate equipment dealers.

“While we have been engaged in mobile crushing and screening plants for the last ten years, Superior gives us the opportunity to offer customers first-class products that we haven’t had in our portfolio,” says John Grantier, vice president of sales for James River. “We think it is going to be a game-changer and allow us to truly be a “one-stop shop” for our material processing customers.”

About James River Equipment

In 1977, the Romer Family purchased their first John Deere dealership in Virginia, creating James River Equipment. With the strong leadership of Mark Romer and other operational partners, they have grown to over 40 locations in the Virginias and Carolinas. Their experience, culture, and focus on customer service has made them one of the most distinguished John Deere dealerships in the country.

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